The Challenge

Underground mining demands some of the toughest products in the world. Safe and reliable switching of AC circuits is essential in these environments, where downtime can cost millions and safety is always on the line.
Traditional contactor solutions are often heavy, maintenance-intensive, or no longer supported by OEMs, leaving operators searching for replacements that meet strict safety and performance requirements.

The Solution: Hansen HR-VS Vacuum Contactors

Hansen Electric’s HR-VS Vacuum Contactor range was developed specifically for these conditions. Compact, lightweight, and built for frequent switching, the HR-VS range ensures reliability and minimal maintenance even in the harshest underground applications.

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Key Features

  • Nominal voltage: up to 1200VAC
  • Nominal current: 80A–630A (AC4 switching category)
  • Mechanical lifetime: 1,000,000 cycles
  • Control voltage: 24VDC, 110V, 230V (custom options available)
  • Small size, low weight, and minimal maintenance requirements.

Applications

  • Shuttle Cars
  • Supports
  • Armoured Face Conveyors (AFC)
  • Shearers
  • Flameproof motor starting equipment.

Vacuum Contactor Range

HR-VS80

HR-VS200

HR-VS3

HR-VS4

HRVS4/630

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Hansen Electric Hr Vs80

Hansen Electric Hr Vs200

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Hansen Electric Hr Vs4

Hansen Electric Hr Vs4

Nominal Voltage

1200VAC

Nominal Current

80A

200A

315A

450A

630A

Control Voltage

24VDC, 110V, 230V (Custom on Request)

Accessories

  • Bus Bar Links
  • Custom Mounting Brackets for Retrofit to popular Brands
  • OEM Varistor Blocks

The Leveltec Approach

Understand

Leveltec selected Hansen Electric for the Australian and New Zealand market because the HR-VS range was originally engineered for Hansen’s own mining equipment and has been proven globally for more than 10 years. With over 30,000 contactors installed worldwide, Hansen provides a tested solution that fills the gap left by discontinued legacy products.

Solve

New installations are straightforward, but retrofits are rarely simple. Leveltec works with customers to design bespoke mounting and integration solutions, making retrofits possible in the workshop or the field, without compromising safety or compliance.

Support

With direct access to Hansen’s engineering team, product optimisation is always on the table to meet new challenges. Locally, Leveltec provides stocked products, technical support, and national coverage, ensuring operators can deploy, maintain, and trust Hansen contactors on site.

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